Application
Widely used in the home and workshop decoration
Size
As Customized.
Machine description
The description you've provided outlines a comprehensive extrusion system designed for the production of PVC, UPVC, and WPC profiles, commonly used in the manufacturing of window and door frames. Here's a breakdown of the components and their functions within the system:
1. Conical Double Screw Extruder:
- Utilizes two screws with a conical design to effectively melt and mix the PVC, UPVC, or WPC material.
- The double screw mechanism ensures efficient material throughput and uniform melting.
2. Vacuum Calibrating Platform:
- Serves to cool and shape the extruded profile to the desired dimensions with high precision.
- The vacuum helps to draw out any trapped air or moisture, leading to a smooth surface finish.
3. Caterpillar Haul-Off Machine:
- A system of caterpillar-like tracks or rollers that pull the extruded profile away from the die at a controlled speed.
- This ensures even cooling and maintains the profile's shape during the initial stages of solidification.
4. Automatic Cutter:
- Cuts the extruded profiles to the required lengths automatically, enhancing production efficiency and accuracy.
5. Stacker:
- Organizes and stacks the cut profiles in an orderly fashion for easy storage or further processing.
6. Appropriate Die Mould:
- The die mould is crucial as it determines the shape and dimensions of the extruded profile.
- It must be designed and manufactured to exacting standards to produce profiles with the desired specifications.
7. Auxiliary Machines:
- Include a powder charger for feeding raw material into the extruder, a mixer for blending the PVC powder, a crusher for reducing oversized material, and other support equipment.
8. Advanced Design:
- The extrusion line is designed with modern technology and engineering principles to ensure high-quality output.
9. High Quality:
- The system is capable of producing profiles with consistent quality, free from defects such as warping or dimensional inaccuracies.
10. Low Energy Consumption:
- Designed to be energy-efficient, reducing operational costs and environmental impact.
11. Low Noise:
- Operates with minimal noise pollution, making it suitable for use in environments where noise levels need to be controlled.
12. Stable Working:
- Ensures reliable and consistent operation, minimizing downtime and maintenance requirements.
The PVC profile extrusion machine you've described is a highly versatile and efficient system for converting raw PVC powder into a wide range of profiles for windows, doors, and other applications. Its convenience, coupled with advanced features like energy efficiency and low noise operation, makes it an attractive choice for manufacturers in the building and construction industry.
FAQ
Answer: Our equipment is mainly designed for the extrusion processing of UPVC and PVC materials. However, for some plastic materials with similar physical and chemical properties to UPVC and PVC, they may be applicable after appropriate process adjustments and parameter optimizations. However, the applicability needs to be evaluated according to the characteristics of the materials and the actual production situation. Our technical team can provide you with relevant technical support and consultation.
Answer: Yes, in order to ensure the quality of the profiles, UPVC and PVC materials need to be dried before processing. Generally, the moisture content of the materials should be controlled below [X]%. We recommend using a dehumidifying dryer to dry the materials. The drying temperature is usually set between [Y] degrees Celsius and [Z] degrees Celsius, and the drying time depends on the initial moisture content of the materials and the performance of the drying equipment.
Answer: The design of our equipment focuses on the convenience of user operation. The operation interface is simple and easy to understand, with intuitive operation guides and prompt messages. However, in order to ensure the normal operation and production efficiency of the equipment, as well as the safety of operators, we recommend that users receive our professional training before use. The training content includes basic operation of the equipment, daily maintenance, troubleshooting, etc. After training, operators can master the operation skills of the equipment proficiently.
Answer: The daily maintenance of the equipment mainly includes the following aspects:
Regularly clean the surface and interior of the equipment to remove dust, debris, etc., to prevent them from entering the interior of the equipment and affecting its operation.
Check whether the connections of each component are firm. If loose, tighten them in time.
Regularly check and replace the lubricating oil to ensure that the lubrication system of the equipment works normally.
Check the wear condition of the mold. If severe wear is found, replace the mold in time.
Regularly check the electrical system and control system to ensure their normal operation and avoid failures.
Application
Widely used in the home and workshop decoration
Size
As Customized.
Machine description
The description you've provided outlines a comprehensive extrusion system designed for the production of PVC, UPVC, and WPC profiles, commonly used in the manufacturing of window and door frames. Here's a breakdown of the components and their functions within the system:
1. Conical Double Screw Extruder:
- Utilizes two screws with a conical design to effectively melt and mix the PVC, UPVC, or WPC material.
- The double screw mechanism ensures efficient material throughput and uniform melting.
2. Vacuum Calibrating Platform:
- Serves to cool and shape the extruded profile to the desired dimensions with high precision.
- The vacuum helps to draw out any trapped air or moisture, leading to a smooth surface finish.
3. Caterpillar Haul-Off Machine:
- A system of caterpillar-like tracks or rollers that pull the extruded profile away from the die at a controlled speed.
- This ensures even cooling and maintains the profile's shape during the initial stages of solidification.
4. Automatic Cutter:
- Cuts the extruded profiles to the required lengths automatically, enhancing production efficiency and accuracy.
5. Stacker:
- Organizes and stacks the cut profiles in an orderly fashion for easy storage or further processing.
6. Appropriate Die Mould:
- The die mould is crucial as it determines the shape and dimensions of the extruded profile.
- It must be designed and manufactured to exacting standards to produce profiles with the desired specifications.
7. Auxiliary Machines:
- Include a powder charger for feeding raw material into the extruder, a mixer for blending the PVC powder, a crusher for reducing oversized material, and other support equipment.
8. Advanced Design:
- The extrusion line is designed with modern technology and engineering principles to ensure high-quality output.
9. High Quality:
- The system is capable of producing profiles with consistent quality, free from defects such as warping or dimensional inaccuracies.
10. Low Energy Consumption:
- Designed to be energy-efficient, reducing operational costs and environmental impact.
11. Low Noise:
- Operates with minimal noise pollution, making it suitable for use in environments where noise levels need to be controlled.
12. Stable Working:
- Ensures reliable and consistent operation, minimizing downtime and maintenance requirements.
The PVC profile extrusion machine you've described is a highly versatile and efficient system for converting raw PVC powder into a wide range of profiles for windows, doors, and other applications. Its convenience, coupled with advanced features like energy efficiency and low noise operation, makes it an attractive choice for manufacturers in the building and construction industry.
FAQ
Answer: Our equipment is mainly designed for the extrusion processing of UPVC and PVC materials. However, for some plastic materials with similar physical and chemical properties to UPVC and PVC, they may be applicable after appropriate process adjustments and parameter optimizations. However, the applicability needs to be evaluated according to the characteristics of the materials and the actual production situation. Our technical team can provide you with relevant technical support and consultation.
Answer: Yes, in order to ensure the quality of the profiles, UPVC and PVC materials need to be dried before processing. Generally, the moisture content of the materials should be controlled below [X]%. We recommend using a dehumidifying dryer to dry the materials. The drying temperature is usually set between [Y] degrees Celsius and [Z] degrees Celsius, and the drying time depends on the initial moisture content of the materials and the performance of the drying equipment.
Answer: The design of our equipment focuses on the convenience of user operation. The operation interface is simple and easy to understand, with intuitive operation guides and prompt messages. However, in order to ensure the normal operation and production efficiency of the equipment, as well as the safety of operators, we recommend that users receive our professional training before use. The training content includes basic operation of the equipment, daily maintenance, troubleshooting, etc. After training, operators can master the operation skills of the equipment proficiently.
Answer: The daily maintenance of the equipment mainly includes the following aspects:
Regularly clean the surface and interior of the equipment to remove dust, debris, etc., to prevent them from entering the interior of the equipment and affecting its operation.
Check whether the connections of each component are firm. If loose, tighten them in time.
Regularly check and replace the lubricating oil to ensure that the lubrication system of the equipment works normally.
Check the wear condition of the mold. If severe wear is found, replace the mold in time.
Regularly check the electrical system and control system to ensure their normal operation and avoid failures.
